Product Description
Factory Price 1-Stage Ratio 5:1 Spur Gear Planetary Reducer Gearbox
Planetary gearbox is a kind of reducer with wide versatility. The inner gear adopts low carbon alloy steel carburizing quenching and grinding or nitriding process. Planetary gearbox has the characteristics of small structure size, large output torque, high speed ratio, high efficiency, safe and reliable performance, etc. The inner gear of the planetary gearbox can be divided into spur gear and helical gear. Customers can choose the right precision reducer according to the needs of the application.
Product Description
Description:
1.The output shaft is made of large size,large span double bearing design,output shaft and planetary arm bracket as a whole.The input shaft is placed directly on the planet arm bracket to ensure that the reducer has high operating accuracy and maximum torsional rigidity.
2.Shell and the inner ring gear used integrated design,quenching and tempering after the processing of the teeth so that it can achieve high torque,high precision,high wear resistance.Moreover surface nickel-plated anti-rust treatment,so that its corrosion resistance greatly enhanced.
3.The planetary gear transmission employs full needle roller without retainer to increase the contact surface,which greatly upgrades structural rigidity and service life.
4.The gear is made of Japanese imported material.After the metal cutting process,the vacuum carburizing heat treatment to 58-62HRC. And then by the hobbing,Get the best tooth shape,tooth direction,to ensure that the gear of high precision and good impact toughness.
5.Input shaft and sun gear integrated structure,in order to improve the operation accuracy of the reducer.
6.Ring gear processing technology: Using internal gear slotting machine and hobbing machine; the precision of ring gear after processing can reach .GB7.
Planetary reducer characteristic:
1.With bevel gear reversing mechanism,right angle steering output is realized;
2.Square flange output,standard size;
3.The input specification are complete and there are many choices;
4.Spur transmission ,single cantilever structurer,design simple,high cost performance;
5.Keyway can be opened in the force shaft;
6.stable operation,low noise;
7.Size range:60-120mm
8.Ratio range:3-100;
9.Backlash:8-16arcmin;
10.Support custom according to drawings or samples
Specifications | PVFN60 | PVFN90 | PVFN120 | |||
Technal Parameters | ||||||
Max. Torque | Nm | 1.5times rated torque | ||||
Emergency Stop Torque | Nm | 2.5times rated torque | ||||
Max. Radial Load | N | 240 | 450 | 1240 | ||
Max. Axial Load | N | 220 | 430 | 1000 | ||
Torsional Rigidity | Nm/arcmin | 1.8 | 4.85 | 11 | ||
Max.Input Speed | rpm | 8000 | 6000 | 6000 | ||
Rated Input Speed | rpm | 4000 | 3500 | 3500 | ||
Noise | dB | ≤58 | ≤60 | ≤65 | ||
Average Life Time | h | 20000 | ||||
Efficiency Of Full Load | % | L1≥95% L2≥92% | ||||
Return Backlash | P1 | L1 | arcmin | ≤8 | ≤8 | ≤8 |
L2 | arcmin | ≤12 | ≤12 | ≤12 | ||
P2 | L1 | arcmin | ≤16 | ≤16 | ≤16 | |
L2 | arcmin | ≤20 | ≤20 | ≤20 | ||
Moment Of Inertia Table | L1 | 3 | Kg*cm2 | 0.46 | 1.73 | 12.78 |
4 | Kg*cm2 | 0.46 | 1.73 | 12.78 | ||
5 | Kg*cm2 | 0.46 | 1.73 | 12.78 | ||
7 | Kg*cm2 | 0.41 | 1.42 | 11.38 | ||
10 | Kg*cm2 | 0.41 | 1.42 | 11.38 | ||
L2 | 12 | Kg*cm2 | 0.44 | 1.49 | 12.18 | |
15 | Kg*cm2 | 0.44 | 1.49 | 12.18 | ||
16 | Kg*cm2 | 0.72 | 1.49 | 12.18 | ||
20 | Kg*cm2 | 0.44 | 1.49 | 12.18 | ||
25 | Kg*cm2 | 0.44 | 1.49 | 12.18 | ||
28 | Kg*cm2 | 0.44 | 1.49 | 12.18 | ||
30 | Kg*cm2 | 0.44 | 1.49 | 12.18 | ||
35 | Kg*cm2 | 0.44 | 1.49 | 12.18 | ||
40 | Kg*cm2 | 0.44 | 1.49 | 12.18 | ||
50 | Kg*cm2 | 0.34 | 1.25 | 11.48 | ||
70 | Kg*cm2 | 0.34 | 1.25 | 11.48 | ||
100 | Kg*cm2 | 0.34 | 1.25 | 11.48 | ||
Technical Parameter | Level | Ratio | PVFN60 | PVFN90 | PVFN120 | |
Rated Torque | L1 | 3 | Nm | 27 | 96 | 161 |
4 | Nm | 40 | 122 | 210 | ||
5 | Nm | 40 | 122 | 210 | ||
7 | Nm | 34 | 95 | 170 | ||
10 | Nm | 16 | 56 | 86 | ||
L2 | 12 | Nm | 27 | 96 | 161 | |
15 | Nm | 27 | 96 | 161 | ||
16 | Nm | 40 | 122 | 210 | ||
20 | Nm | 40 | 122 | 210 | ||
25 | Nm | 40 | 122 | 210 | ||
28 | Nm | 40 | 122 | 210 | ||
30 | Nm | 27 | 96 | 161 | ||
35 | Nm | 40 | 122 | 210 | ||
40 | Nm | 40 | 122 | 210 | ||
50 | Nm | 40 | 122 | 210 | ||
70 | Nm | 34 | 95 | 170 | ||
100 | Nm | 16 | 56 | 86 | ||
Degree Of Protection | IP65 | |||||
Operation Temprature | ºC | – 10ºC to -90ºC | ||||
Weight | L1 | kg | 1.7 | 4.4 | 12 | |
L2 | kg | 1.9 | 5 | 14 |
Company Profile
Packaging & Shipping
1. Lead time: 7-10 working days as usual, 20 working days in busy season, it will be based on the detailed order quantity;
2. Delivery: DHL/ UPS/ FEDEX/ EMS/ TNT
FAQ
1. who are we?
Hefa Group is based in ZheJiang , China, start from 1998,has a 3 subsidiaries in total.The Main Products is planetary gearbox,timing belt pulley, helical gear,spur gear,gear rack,gear ring,chain wheel,hollow rotating platform,module,etc
2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;
3. how to choose the suitable planetary gearbox?
First of all,we need you to be able to provide relevant parameters.If you have a motor drawing,it will let us recommend a suitable gearbox for you faster.If not,we hope you can provide the following motor parameters:output speed,output torque,voltage,current,ip,noise,operating conditions,motor size and power,etc
4. why should you buy from us not from other suppliers?
We are 22 years experiences manufacturer on making the gears, specializing in manufacturing all kinds of spur/bevel/helical gear, grinding gear, gear shaft, timing pulley, rack, planetary gear reducer, timing belt and such transmission gear parts
5. what services can we provide?
Accepted Delivery Terms: Fedex,DHL,UPS;
Accepted Payment Currency:USD,EUR,HKD,GBP,CNY;
Accepted Payment Type: T/T,L/C,PayPal,Western Union;
Language Spoken:English,Chinese,Japanese
Application: | Motor, Motorcycle, Machinery, Marine, Agricultural Machinery, Manipulator |
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Function: | Change Drive Torque, Change Drive Direction, Speed Reduction |
Layout: | Coaxial |
Hardness: | Hardened Tooth Surface |
Installation: | Vertical Type |
Step: | Single-Step |
Samples: |
US$ 288/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
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Worm reducer gearbox – What You Need to Know
When shopping for a Worm reducer gearbox, it is important to consider the functions and features of the unit. It is also important to take into account its cost. We will take a look at the different types of worm reducer gearboxes and the applications that they can be used for. This will help you choose the right unit for your application.
Features
Worm gears are popular in instruments that require fast stopping, such as elevators and lifts. Their soft materials allow them to absorb shock, which reduces the likelihood of failure. They are also beneficial in heavy-duty machines, such as rock crushers. Some manufacturers offer special worms with zero backlash and high-accuracy reduction.The worm reducer gearbox has a variety of features, including an axial pitch and a circular pitch. The axial pitch of the worm must match the circular pitch of the larger gear. Its threads are left or right-handed, and its lead angle is the distance a point on the thread travels during a revolution of the worm.The worm gear reducer gearbox is widely available, and gear manufacturers typically maintain a large inventory of them. Because worm gears are standardized, their mounting dimensions are generally uniform across manufacturers. This means that choosing one will not require you to change the height, length, or diameter of the output shaft. Worm gear reducer gearboxes also have dimensional consistency.Worm gears are very efficient. They have a high load capacity and a low friction coefficient. The worm gears also have a precise tooth profile, which reduces speed fluctuations and allows for quiet operation.
Functions
Worm gears have different functions. They can be used in a variety of applications. For instance, they can be used in elevators to reduce the load on the elevator. These gears also have low noise levels because they are made of dissimilar metals. Moreover, these gears can be used in elevators because they are suitable for this type of application. However, they need a single stage reducer gearbox to function properly.Another important feature of a worm reducer gearbox is that it can operate in reverse. This means that the input shaft turns backwards, while the output shaft rotates forwards. Examples of such applications include hand-cranked centrifuges, blacksmithing forge blowers, and the wind governor of musical boxes. Worm gears are available in different shapes and sizes, from gearsets to housed units. They can also be configured as multi-speed designs. Some manufacturers also offer special precision and zero-backlash worms.A worm reducer gearbox’s tooth form is important in determining the capacity of the device. Typically, a single-lead worm gear has the same lead on the left and right tooth surfaces, although a dual-lead worm gear has different leads on each side. This feature helps to eliminate play in the worm gear. However, it is important to note that a worm reducer gearbox can be manufactured with different tooth shapes for different applications.The worm gear is an alternative to conventional gears. It operates in a similar fashion to ordinary gear drives. The main advantage of a worm gear is that it is able to reduce the rotational speed and torque of a rotating shaft. It also has the added benefit of being able to transfer motion at an angle of 90 degrees. The only drawback of a worm gear is that it cannot reverse motion.
Applications
This market report analyzes the Worm reducer gearbox market from a global perspective. It includes a comprehensive analysis of the current market trends and future growth prospects. It also provides information about the competitive landscape and the main players in the industry. The report also highlights the key factors affecting the growth of the Worm reducer gearbox market.
The major regional markets for the Worm reducer gearbox include North America, Asia-Pacific, the Middle East and Africa, Latin America, and Europe. The market in these regions is likely to remain stable with a limited growth over the next few years. A worm gear is a small mechanical device that is connected to a larger gear. When connected together, it produces a low output speed but high torque.The gearing on a worm drive can be right-hand or left-hand, and can turn clockwise or counter-clockwise. Depending on the worm’s helix angles, back-driving and friction can be reduced. Worm gears are available in housed units or in gearsets. Some manufacturers offer integrated servomotors and multi-speed designs. High-accuracy and zero-backlash worms are available.Worm gears are particularly popular in instruments that require fast stops. They are also commonly found in elevators and lifts. Their soft nature and low-shock characteristics make them highly suitable for these types of machines.
Cost
Cost is an important consideration when selecting a worm reducer gearbox. The initial cost of a worm gear reducer gearbox is considerably lower than other types of gear reducer gearboxes. Worm gear reducer gearboxes are also more energy-efficient, and have higher overload capacities than competitive systems. The following are factors that affect the cost of a worm gear reducer gearbox.Stainless steel worm gear reducer gearboxes from Agknx offer great value for the money. They offer flange input and hollow output bore sizes, as well as center distances ranging from 1.75″ to 3.25″. In addition to the standard version, a stainless steel bushing kit is available, which allows users to use a wider range of head shaft sizes. Stainless steel worm gear reducer gearboxes are available in stock from all six of Agknx’s regional warehouses. They also come with free prepaid freight.Worm gear reducer gearboxes are often used in power transmission systems, elevators, conveyor belts, and medical equipment. In these applications, they are used to control the speed of a load and prevent it from freefall. While worm gear reducer gearboxes are not as efficient as helical gearboxes, they are still very useful for applications that require high torque or high output rates.To select the right type of worm for your application, you should consider the number of teeth it contains. It’s best to select worms with a combined total of 40 teeth or more.
aspect
Worm reducer gearboxes vary in size. They have one, two or more threads. Each thread has a lead angle. A high ratio has more teeth than a low gear, and a low ratio has fewer teeth. These differences are the result of gearing. The size of the worm gear reducer gearbox should be selected according to the specific application.The worm gear reducer gearbox saves space and provides more torque. Agknx Gearbox has created a variety of models to overcome common deceleration challenges, from standard to hygienic markets. The superior transmission Agknx range is designed to solve common deceleration challenges and expand to meet the needs of the sanitary industry.The diameter of the worm reducer gearbox is an important consideration. Its diameter should be equal to or slightly larger than the diameter of the grinding wheel or tool. This will affect the pressure angle. The pressure angle on a worm reducer gearbox depends on several factors, including its diameter and lead angle. The diameter of the grinding wheel or tool also has an effect on the profile of the worm.Worm gear reducer gearboxes are common. Many gear manufacturers have large stocks of these gear reducer gearboxes. Since gears are standardized, the mounting dimensions of worm gears are also common among manufacturers. This makes it easy to select a worm gear reducer gearbox for your application. In addition, the worm gear reducer gearbox is easy to install and maintain.
Worm gear reducer gearbox oil
Worm gear reducer gearboxes usually use gear oil. Several types of gear oils are available, including synthetic, polyalkylene glycol, and mineral oils. The oil used in the worm gear reducer gearbox must have the right viscosity for the gear. Some oils are more corrosive than others and should be avoided if the environment is toxic.The oil of the worm gear reducer gearbox must be protected against corrosion, wear and friction. It is best to choose a lubricant with low friction rate, high oxidation resistance and good anti-wear protection. While mineral oils are the most common type of lubricant, synthetic base oils can improve gear efficiency and reduce operating temperatures. This is because the Arrhenius rate rule states that the chemical reaction in the oil doubles for every 10 degrees Celsius increase in temperature.Worm gear reducer gearboxes are available in a variety of sizes and configurations. They are suitable for all kinds of machines and equipment. The sliding action between the worm gear and the output shaft produces high torque and high efficiency. If the transmission speed is low, the worm gear and output shaft can be combined for maximum efficiency.Worm gear reducer gearboxes require less frequent oil changes than other types of gear reducer gearboxes. However, regular oil should be changed every six months or 2,500 hours, whichever comes first. Also, it is a good idea to regularly monitor the oil level to prevent lubrication-related gearbox failures. It’s also wise to use synthetic oil, as it will last longer between oil changes.
editor by CX 2023-05-30
China Wholesale Factory Price Transmission Small Gearbox with Hot selling
Applicable Industries: Creating Substance Shops, Producing Plant, Equipment Repair Outlets, Foods & Beverage Factory, Farms, Printing Outlets, Design works , Power & Mining, Food & Beverage Shops, Other
Bodyweight (KG): 2
Tailored assist: OEM, ODM
Gearing Arrangement: Worm
Output Torque: UP TO 2320
Enter Pace: 1400rpm or other
Output Velocity: fourteen~186.7rpm
Ratio: 7.5,ten,fifteen,20,25,30, NMRV Worm Shaft Gearbox like CZPT gearbox forty,50,sixty,80,one hundred
Colour: RAL5571(blue) or K9149(grey)
Label: As needed
Housing Material: Aluminum&iron casting
Enter Type: IEC flange for mounting motor
Mounted Sort: flange-mounted mounting
Warranty: 1 calendar year following vessel date
Output Sort: Strong or Hollow shaft,flange output
Customization: Suitable
Good quality Control Method: ISO9001:2008
Packaging Details: Small measurement(RV25~RV90): common export packing (carton and pallet) Massive dimensions(RV110~RV150): Honeycomb carton and pallet Big dimensions(185): wood situation and pallet fumigated wood carton or non-wood packing substance carton
Port: HangZhou/ZheJiang /ZheJiang
Why Select Us Item Information
Variety | Worm Gear Pace Reducer/ gearbox |
Product | WMRV 25/thirty/40/50/63/75/ninety/one hundred ten/130/one hundred fifty/185 |
Ratio | seven.5,10,fifteen,20,twenty five,30,forty,50,sixty,eighty, T8F Clutch Drum Equipment Box Sprocket With Chain for 33cc 43cc 49cc Ty Rod II Go Kart Mini Moto Dust Bicycle Scooter Xtreme ATV Buggy a hundred. |
Colour | Blue(RAL5571)/Silver gray (K9149) Or On Client Ask for |
Materials | Housing: Aluminum alloy(measurement 25~ninety) / Forged iron(dimensions one hundred ten~185) |
Worm wheel: Aluminum Bronze or Tin Bronze | |
Worm shaft: 20CrMn Ti | |
Output Shaft: steel-45# | |
Packing | Carton, Honey Comb Carton, Picket Circumstance with wood pallet |
Warranty | one 12 months |
Input Electricity | .09kw,.18kw,1.1KW,1.5KW,2.2KW,3KW,4KW,5.5KW,7.5KW,11Kw and so on. |
Usages | Industrial Device: Foodstuff Stuff, Ceramics, CHEMICAL, Packing, Dyeing, China Foundry Cast Sprocket Equipment Gear Induction Harden Highly Put on Resistance Wooden doing work, Glass. |
IEC Flange | IEC normal flange or on customer ask for |
Lubricant | Synthetic oil or worm gear oil |
What is a worm gear reducer gearbox?
The worm gear reducer gearbox is used to change the output speed of the mechanical device. It consists of worm and helical gears mounted on the input side of the equipment. In some cases, this gear reduction system can be multi-stage, enabling extremely low output speeds. It has the advantages of low energy consumption and low vibration.Hollow shaft worm gear reducer gearbox
Worm gear reducer gearbox is an effective device to reduce the speed of mechanical equipment. The use of hard steel or non-ferrous metals for the worm increases its efficiency. Worms made of hard steel generate more heat than worms made of mild steel. Different thermal expansion results in gaps between mating surfaces. Despite its many benefits, worm gear reducer gearboxes are prone to oil leakage, which can be a problem for a number of reasons.
Hollow shaft worm gear reducer gearboxes are available in different gear ratios and are compatible with many motor types. Some are available in dual-axis and single-axis configurations and can be mounted horizontally or vertically. They are also available in intermediate ratios, as well as four- and five-speed transmission types. They can also be connected with additional output shafts.
Another type of worm gear reducer gearbox is the multi-stage variety. This gear reducer gearbox has multiple stages, enabling it to reduce speed with extremely low output speeds. In addition to the large transmission ratio, the multi-stage gear reducer gearbox has low noise, low vibration and low energy consumption.
Worm gear reducer gearboxes offer space-saving solutions as well as increased torque. Agknx Gearbox offers worm gear reducer gearboxes that solve common deceleration problems. The company has also expanded its product range into the bathroom market. Compared with the standard gearbox, the worm gear reducer gearbox has the characteristics of lower price and better torque output.
Agknx worm gear
The Agknx type worm gear reducer gearbox has multi-tooth line contact and is widely used in heavy machinery. These gears are characterized by a high load-carrying capacity, but they are highly sensitive to misalignment and manufacturing errors. However, by employing point contact, these gears can be made more reliable and can withstand higher loads.
Another major advantage of the Agknx worm gear is its high load capacity. The tooth profile design of the gears has a high relative slip ratio, which improves efficiency and load capacity. In addition, the large angle between the sliding direction and the contact line provides a low coefficient of friction. The Agknx worm gear also features premium carburized steel and phosphor bronze castings for exceptional durability. In addition, the tooth profile is very precise, the operation is quiet, and the speed fluctuation is small.
Agknx worm gear reducer gearboxes are designed to operate for up to ten hours per day with an even load. The design of this worm gear reducer gearbox stems from Sumitomo Heavy Industries’ extensive experience in gear reducer gearboxes. The smooth surface texture and precise tooth profile of the gears ensure that the gears can withstand high loads without damaging the lubricant film. In addition, Agknx worm shafts are specially designed to have the right stiffness.
Agknx worm gear reducer gearboxes are designed to maximize load capacity while minimizing energy consumption. Its fully meshed teeth reduce surface pressure on the worm gear teeth and increase load capacity.Double throat worm gear
There are a few things to consider when choosing a dual-throat worm gear. First, the diameter of the root circle must match the circle pitch of the larger gear. This measurement is usually done by measuring the distance between adjacent teeth. Alternatively, the worm’s normal module can be used. It is the value entered in the worm module dialog. In addition, the axial pitch of the worm should be equal to the pitch diameter of the circular pitch.
Double-throat worm gears are an excellent choice for heavy and heavy-duty applications. The design of this worm gear is ideal for heavy-duty applications as it provides a tighter connection between the worm and the gear. It is also more compact than other types of gear and is comparable to a fine-pitch lead screw.
The efficiency of a double-throat worm gear depends on the material of the gear and worm. Typically, gears are made of case-hardened steel, while worm gears are made of bronze or cast iron. In some cases, a combination of cast iron and bronze can be used.
The deflection of the worm shaft is also affected by the tooth parameters. Tooth height, pressure angle, and size factors all affect the deflection of the worm shaft. In addition, the number of worm threads is another important parameter that affects the deflection of the worm shaft.
Double-throat worm gears are commonly used in industrial applications where high drive reduction is required. The worm has a concave and internal tooth structure that can be adjusted to achieve various ratios. Worm gears and worm gear assemblies must be properly mounted on their shafts to prevent back drive.
Brass worm gear
The basic working principle of the brass worm gear reducer gearbox is the same as that of the traditional worm gear reducer gearbox. Its axial pitch must be equal to the circumferential pitch of the larger gear. The single-thread design advances one tooth per revolution, while the double-thread design advances two teeth. The threads on the worm are either left-handed or right-handed. The lead of a worm is the distance a point on the thread of the worm moves in one revolution. The lead angle is the angle tangent to the pitch of the cylinder and the axis of the worm.
Double-thread worm gear reducer gearboxes are best for heavy loads. It provides the tightest connection between the worm and the gear. Assembly of the worm gear requires precise mounting. The keyway installation method involves drilling a square cut in the gear hole. This prevents the worm from rotating on the shaft and helps transmit torque. Then use the set screw to secure the gear to the hub.
The large fuel tank helps keep the worm gear clean and reduces heat. It also provides lubrication for extended life. Worm gear reducer gearboxes with oil reservoirs provide a lubricated environment and low-friction surfaces. Additionally, it offers multi-position installation flexibility. Additionally, its housing is cross-milled for precise alignment. It also features internal baffles for leak-free ventilation.
I260 series worm gear reducer gearboxes are one-piece iron casings with solid or hollow output shafts and tapered roller bearings. This gear reducer gearbox is designed for low to medium-horsepower applications. This gear reducer gearbox is a cost-effective option with low initial cost, the high gear ratio, and high torque in a compact package. Also, it is more shock resistant than other gear reducer gearboxes.Brass worm gear
Brass worm gear reducer gearbox is a reduction gear. This type of gear can provide a lot of reduction in a small package. This type of gear reducer gearbox also has the ability to generate high torque. However, it is important to understand that this gear reducer gearbox has thermal limitations, which reduce its efficiency. The choice of lubricant for this gear reducer gearbox is very flexible. However, being a yellow metal, it is important to remember that the lubricant must be non-reactive.
Worm gears are used in many consumer and industrial applications and have high reduction ratios. These gears are produced in various configurations and sizes. Worm gears are similar to spur gears but have non-parallel shafts. Worm gears are also suitable for applications requiring low output speed but high torque.
Worm gears have some distinct advantages over other gears. First, unlike standard gears, the worm rotates in a worm-like motion. This mechanism prevents reverse movement. This is because the lead angle of the worm gear is small. Additionally, the worms self-lock, helping to prevent reversal. However, this mechanism is not entirely reliable. Worm gears can be found in elevators, fishing reels, sprockets, and automotive power steering.
Another advantage of worm gears is that they are easy to manufacture. The rationale behind this design is to have two mutually perpendicular axes. Then, two or more threads are added to the worm gear. The common tangent between these two shafts intersects the pitch line of the worm gear shaft. This is the basis of transfer speed.
editor by czh 2023-02-20
China S37 series helical worm gear reducer hard gearbox good price agnee worm gearbox
Relevant Industries: Hotels, Garment Stores, Constructing Content Shops, Producing Plant, Machinery Mend Shops, Food & Beverage Manufacturing unit, Home Use, Retail, Meals Shop, Printing Outlets, Development works , Vitality & Mining, Food & Beverage Retailers, Advertising and marketing Organization
Gearing Arrangement: Worm
Output Torque: ten-4890(N.M)
Enter Pace: 1450rpm
Output Pace: .12-397(rpm)
Item title: S series helical worm reducer
Color: Client Need
Guarantee: 1Year
Content: Forged Iron
Mounting: Foot,flange,torque,arm,hollow/s
Certification: CE
Packaging Specifics: Picket box
S series helical worm equipment reducer tough gearbox S SA SF SAF
Product Software
S sequence is 1 kind of Helical worm gearbox, developed as Modularization and high-stainless solid iron scenario. It is mix of helical equipment and worm equipment, which with larger efficiency and power than straightforward aluminum alloy worm gearbox. Thanks to their excellent effectiveness, these drives can be utilized in every single industrial sector and customized to specific torque and pace specifications. The gear ratios afforded by the helical-worm gear stage and the lower noise ranges throughout operation make these gearmotors best lower-cost solutions for simple purposes.Ideal for the machinery and equipment of following market:• Conveyor & Material handling• Mining & Quarry• Crusher & Cement• Automated manufacturing line & Mixer• Transportation & Packaging• YBR 428-45T Comprehensive Bike Chain and Sprocket Kit Foods equipment & Beverage• Design & Metallic processing• Plastic & Chemical market
Merchandise positive aspects
one. There is a combination of helical equipment and worm gear to boost the torque and efficiency of the device. This series of items has total specs, vast speed assortment, good versatility, adapt to a variety of set up strategies, performance, safety and trustworthiness, extended provider life, and implementation of global expectations.
two. The floor of the physique has concave and convex warmth dissipation, strong vibration absorption, lower temperature increase and reduced sound.
three. The equipment has excellent sealing efficiency and strong adaptability to the doing work surroundings.
four. The equipment has large transmission precision, specially ideal for working in spots with repeated starting. It can be linked with various sorts of reducers and geared up with numerous kinds of motor drives. It can be set up in the ninety-degree transmission operation situation.
5. The key factors of the geared motor adopt high wear-resistant supplies and have specific warmth treatment method. It has the characteristics of substantial processing precision, stable transmission, modest volume bearing potential and prolonged service lifestyle.
6. The reducer can be equipped with different kinds of motors to type an electromechanical integration, which totally ensures the quality attributes of the products.
Item Parameters
Dimension | 37 | forty seven | fifty seven | 67 | seventy seven | 87 | 97 |
Construction | DS DSA DSF DSAF DSAT DSAZ | ||||||
Enter electrical power score(KW) | .18-.75 | .18-1.five | .eighteen-three | .twenty five-5.five | .fifty five-7.5 | .75-15 | one.5-22 |
Ratio | ten.27-152 | eleven.forty six-244.seventy four | ten.seventy eight-196.21 | 11.fifty five-227.two | 9.96-241.09 | 11.83-222 | 12.75-230.forty eight |
Maximun torque(N.m) | ninety | a hundred and seventy | 295 | 520 | 2280 | 1270 | 2280 |
Fat(KG) | 7 | ten | 14 | 26 | fifty | 100 | 170 |
production process
Why Pick Us
PRE Income Providers:
In get to enable each and every customer to better understand the item performance and specifications, we will provide comprehensive and thoughtful services. 1: the organization routinely sends company profiles to every potential consumer like the company’s item data, the company’s different strengths, and the thorough generation data. Two: according to the various needs of end users, we have designed and produced goods of various kinds, and salesmen will advise the appropriate items for you in depth, so as to support you select the appropriate equipment.
Following SALE Services:
The firm will well timed deliver the merchandise in accordance to the phrases of the contract, and the customer support employees will communicate with clients well timed and properly, so as to remedy all sorts of goods that do not comprehend in the process of customer product use. Comply with the customer’s opinions right after acquiring the equipment. We acquire the good quality of any product, and the experts will CZPT the problem. All goods have a ensure of three. Do a great job of upkeep and support.
OUR Firm
HangZhou velocity reducer equipment Co., Ltd.( It was named the east velocity reducer machinary factory),was established in 1997 in the town of china speed reducer device , in purchase to satisfy buyer specifications and our personal advancement needs, KX61-3 Mini excavator spare areas front idler wheel for CZPT we established up an additional firm in 2017 in ZheJiang , named HangZhou velocity reducer equipment Co., Ltd. The new business was masking 20 acres, for our buyers to offer much more superb support abroad. We specializing in the generation of reducer and rotary airlock valve, now employs fifty nine people (including engineering and complex personnel fifteen individuals, 8 good quality manage personnel), have a specified layout, the capability of the creation of precision.Our business eastablishied the good quality assurance method from design,create,make,put in and service,Carrying out “the quality very first,the status is supreme”,our merchandise have been exported to England,Korea,Saudi Arabia and have gained a good status amid our customers
packing and shipping and delivery
one. DHL, UPS, FedEx, TNT, EMS for samples, doorway-to-doorway supply.
2. By Air or by Sea for batch products Or as you desire.
three. Shipping Time: 3-7 times for samples 3-twenty five days for batch goods.
four. Inside packing: poly bag or blister bag 5. Outer packing: carton box
FAQ
Q: Are you investing company or company ?
A: We are manufacturing unit.21 many years of generation experience.
Q: How prolonged is your shipping time?
A: Typically it is 5-ten days if the goods are in stock. or it is 15-20 days if the products are not in inventory, it is in accordance to amount.
Q: Do you give samples ? is it cost-free or extra ?
A: Indeed, we could offer the sample for free charge but do not shell out the expense of freight.
Q: What is your phrases of payment ?
A: Payment=1000USD, 30% T/T in progress , China goods with higher-precision and durable customized chain sprocket harmony just before shippment. If you have an additional concern, pls really feel totally free to contact us as under:
Advantages and disadvantages of worm gear reducer gearbox
If you are looking for a worm gear reducer gearbox, you have come to the right place. This article will cover the pros and cons of worm gear reducer gearboxes and discuss the different types available. You will learn about multi-head worm gear reducer gearboxes, hollow shaft worm gear reducer gearboxes as well as hypoid gear sets and motors.
Hollow shaft worm gear reducer gearbox
Hollow shaft worm gear reducer gearboxes are used to connect two or more rotating parts. They are available in single-axis and dual-axis versions and can be connected to various motor types. They can also have different ratios. The ratios of these gear reducer gearboxes depend on the quality of the bearings and assembly process.
Hollow shaft worm gear reducer gearboxes are made of bronze worm gears and cast iron hubs. The gears are lubricated with synthetic oil. They are lightweight and durable. They can be installed in various engine housings. Additionally, these gear reducer gearboxes are available in a variety of sizes. The range includes 31.5, 40, 50, 63, and 75mm models. Other sizes are available upon request.
In addition to worm gear reducer gearboxes, there are also helical gear reducer gearboxes. These reducer gearboxes can achieve very low output speeds. They are also suitable for all-around installations. In addition, the advantage of a multi-stage reducer gearbox is that it is more efficient than a single-stage gear reducer gearbox. They also feature low noise, low vibration, and low energy consumption.
Hollow shaft worm gear reducer gearboxes are generally less expensive and last longer. They are also a suitable replacement for solid shaft gearboxes for machines that require high torque without compromising strength. Typical gear arrangements include worm, spur, helical and bevel gears. Gear ratio is the ratio of input torque to output torque.
Multi-head worm gear reducer gearbox
The multi-head worm gear reducer gearbox is used to reduce the speed of the machine. It uses friction to hold the worm in place while transmitting power. These gears can also be called ground worms and hardened worm gears. They are useful in conveying systems and most engineering applications.
Multiple worm reducer gearboxes have a large number of gear ratios. These gear designs have a central cross-section that forms the front and rear boundaries of the worm gear. This design is a better choice than other worm gears because it is less prone to wear and can be used with a variety of motors and other electronics.
Adjustable multi-head worm gear reducer gearbox to reduce axial play. Usually, the backlash on the left and right sides of the worm is the same. However, if you need less backlash, you can buy a double lead worm gear. This design is ideal for precision applications requiring small clearances. The lead of the opposing teeth of the double worm gear is different from the right side, so the backlash can be adjusted without adjusting the center distance between the worm gears.
Worm gear reducer gearboxes are available from a variety of manufacturers. Many gear manufacturers stock these gears. Since the gear ratios are standardized, there is no need to adjust the height, diameter, or length of the shaft. Worm gears have fewer moving parts, which means they require less maintenance.
Hypoid Gear Set
Worm gears are the most common type of gear. While these gears are great for high-to-low ratios, hypoid gear sets are much more efficient in all ratios. This difference is due to higher torque density, better geometry and materials, and the way hypoid gears transmit force differently than worm gears.
Hypoid gear sets have curved helical teeth. This results in smooth gear meshing and little noise. This is because the hypoid gears start to slowly contact each other, but the contact progresses smoothly from tooth to tooth. This reduces friction and wears, thereby increasing the efficiency of the machine.
The main advantages of hypoid gears over worm gears are higher torque capacity and lower noise levels. Although their upfront cost may be higher, hypoid gears are more efficient than worm gears. They are able to handle higher initial inertia loads and can deliver more torque with a smaller motor. This saves money in the long run.
Another advantage of hypoid gears is the lower operating temperature. They also do not require oil lubrication or ventilation holes, reducing maintenance requirements. The hypoid gear set is maintenance-free, and the grease on the hypoid gear set lasts for decades.
Hypoid gear motor
A hypoid gear motor is a good choice for a worm gear reducer gearbox as it allows for a smaller motor and more efficient energy transfer. In fact, a 1 hp motor driving a hypoid reducer gearbox can provide the same output as a 1/2 hp motor driving a worm reducer gearbox. A study by Agknx compared two gear reduction methods and determined that a hypoid gear motor produces more torque and power than a worm reducer gearbox when using a fixed reduction ratio of 60:1. The study also showed that the 1/2 HP hypoid gear motor is more energy efficient and reduces electricity bills.
Worm reducer gearboxes run hotter than hypoid gears, and the added heat can shorten their lifespan. This can cause components to wear out faster, and the motor may require more frequent oil changes. In addition, hypoid gear motors are more expensive to manufacture.
Compared to worm gears, hypoid gears offer higher efficiency and lower operating noise. However, they require additional processing techniques. They are made of bronze, a softer metal capable of absorbing heavy shock loads. Worm drives require work hardening and are less durable. Operating noise is reduced by up to 30%, and hypoid gears are less prone to breakage than bevel gears.
Hypoid gear motors are prized for their efficiency and are used in applications requiring lower torque. A unique hypoid tooth profile reduces friction. In addition, hypoid gear motors are ideal for applications where space is limited. These geared motors are often used with pulleys and levers.
R series worm gear reducer gearbox
R series worm gear reducer gearboxes have a variety of characteristics that make them ideal for different applications. Its high rigidity cast iron housing and rigid side gears are designed for smooth drive and low noise. It also features high load capacity and long service life. Additionally, it can be assembled into many different configurations as required.
High efficiency, large output torque and good use efficiency. It comes in four basic models ranging from 0.12KW to 200KW. It can be matched with right angle bevel gearbox to provide large speed ratio and high torque. This combination is also suitable for low output and high torque.
AGKNX Electric Worm Gear reducer gearbox
AGKNX Electric worm gear reducer gearboxes are available with NEMA C-face mounting flanges for a variety of motors. These reducer gearboxes feature double lip oil seals, an aluminum alloy housing, and two bearings on the input and output shafts. These reducer gearboxes are rust-proof and have epoxy paint on the inside. They are available in a variety of ratios, from 7.5:1 to 100:1.
Worm reducer gearboxes are one of the most cost-effective and compact gears. These reducer gearboxes increase output torque while reducing input speed. AGKNX Electric’s worm gear reducer gearboxes are pre-installed with Mobil SHC634 Synthetic Gear Oil. These reducer gearboxes have an internal oil gallery guide to protect the shaft. They also have a one-piece cast iron housing.
AGKNX Electric Corporation is the leading independent distributor of electric motors in the United States. They have eight strategically located warehouses, enabling them to ship most orders on the same day. They offer motors of various sizes up to 20,000 hp. They also offer a variety of motor controls and variable speed drives.
editor by czh 2023-02-18
China Unbelievable Best Price for Nmrv Worm Gearbox The Same as Motovario manufacturer
Item Description
Merchandise Introduction:
FCNDK series reducer is a new-era of goods designed by our factory on the basis of introducing foreign innovative technologies,its’ main attributes are as follows:
one Made of substantial quality aluminum alloy, light-weight weight and non-rusting
2 Huge output torque and higher radiating efficiency
three Easy operating and reduced noise
4 Excellent-hunting look, tough service existence and little quantity
5 Appropriate for omnibearing set up
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Motovario, SITI, STM,
Our manufacturing facility is the primary manufacturer and exporter of worm equipment reducer in China. We ended up founded in 1976. We are the very best seller in export of worm gears in China, 1st to attain export License and 1st to obtain ISO9001 and CE Certification amid producers of reducers in China. We are private enterprises considering that 1996. We have staff and employees of five hundred and the annually output previous 12 months is twenty five million U. S. Bucks. About 70% of the complete output is exported to as numerous as 38 international locations this sort of as United states, Canada, Italy, Spain, , Germany, United kingdom, Japan, Korea, Indonesia, and and so on.
Company Profile
l The biggest manufacturer and exporter of worm equipment reducers in Asia.
l Established in 1976, we reworked from a county owned factory to private 1 in 1996. HangZhou SINO-DEUTSCH Energy TRANSMISSION Equipment CO.,LTD is our new title considering that 2001.
l We are the initial producer of reducers and gearboxes in China who was provided export license considering that 12 months 1993.
l “Fixedstar” model gearboxes and reducers are the initial owner of CHINA Leading Model and Most Popular Trade Mark for reducers.
1st to achieve ISO9001 and CE Certificate amid all makers of gearboxes in China.
As a skilled maker of worm gearbox and worm gear reducers in China, we mostly create reduction gearbox,aluminum case worm gearboxes,arc gear cylindrical worm gearboxes, worm gear reducers, in line helical gearboxes, and cyclo drive reducers, and many others. These goods attribute rational composition, steady functionality, and reputable high quality, and so on. They are widely used in electricity, mining, metallurgy, constructing materials, chemical, foods, printing, ceramic, paper-generating, tobacco, and other industries.
We have 600 employees in our manufacturing unit, which handles 70,000 square meters in HangZhou. We have been making 2,five hundred units of reducers each day since 2012. We are proudly exporting 70% of our merchandise to far more than 40 nations all more than the word. Our clients occur from Italy, Germany, United states of america, Canada, Spain, British isles, Mexico, Brazil, Argentina, Turkey, Singapore and other primary industrial nations in the globe. 30% of them are OEM manufactured for direct manufacturers of other merchandise.
We warmly welcome buyers from other elements of the world to check out us. Viewing is believing. We are quite self-confident that right after going to our facility, you will have self confidence on our goods. We have the latest automatic equipments and skilled employees to guarantee the steady high quality and big output. We have the most refined technical and engineering group to support most demanding requirement on regular and OEM items.
Seeking ahead to assembly you in HangZhou, China.
US $22 / Piece | |
1 Piece (Min. Order) |
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Application: | Industry |
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Hardness: | Hardened |
Type: | Bevel Gear |
Size: | 25-150 |
Manipulate Way: | Robotics |
Manufacturing Method: | Cast Gear |
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Customization: |
Available
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